DIY fuel line modifications (fuel filter relocation)

Do It Yourself. Feeling game try some of the mods outlined in here. Some of these can be peformed by novices others require a substantial amount of knowledge before attempting them

If you are not sure about something ASK

Moderators: IMC, Club Staff

Post Reply
User avatar
Bennoz
National President
Posts: 23668
jedwabna poszewka promocja
Joined: Fri Jan 21, 2005 6:00 pm
Location: Sydney
Contact:

DIY fuel line modifications (fuel filter relocation)

Post by Bennoz »

Thought I'd wack this up here as those of you who are turbo or are maybe looking to relocate their fuel filter might be interested..

This is by no means a blueprint or a how-to, more of a "look what you can do" :)

Any mod you do like this is going to be a custom job.

------------------------------------------------------------------------------------------------------------------------------

Here we have a standard FTO fuel line, goes from fuel pump assembly, to fuel line under the car (that goes to the filter & engine)
It looks like a sealed 'use once' only hose....... but not true! Those fittings on the ends are invaluable, re-using them stops you from having to cut & chop the aluminium lines under the car & the exisitng fuel pump assembly fitting... which would be a massive hassle.

DSC00153 (Custom).jpg
DSC00153 (Custom).jpg (185.47 KiB) Viewed 4525 times
First step is to get an end into the vice:
DSC00154 (Custom).jpg
DSC00154 (Custom).jpg (173.88 KiB) Viewed 4525 times
On 2 x 45 degree angles, use a hack saw to cut through the swaged fitting:
DSC00155 (Custom).jpg
DSC00155 (Custom).jpg (178.98 KiB) Viewed 4525 times
Use a pair of plyers & screwdriver to lever off:
DSC00156 (Custom).jpg
DSC00156 (Custom).jpg (148.25 KiB) Viewed 4525 times
The factory fuel lines are glued on, so you cannot just pull them off, you need to cut them off:
DSC00157 (Custom).jpg
DSC00157 (Custom).jpg (150.48 KiB) Viewed 4525 times
And this is what you're left with:
DSC00158 (Custom).jpg
DSC00158 (Custom).jpg (186.41 KiB) Viewed 4525 times
After a quick clean up on the bench grinders wire wheel, you have a full FTO fuel fitting that can be inserted into any hose :)
Note, you must use a hose clamp with it seeing as you dont have the swaged fitting any more.
DSC00159 (Custom).jpg
DSC00159 (Custom).jpg (115.32 KiB) Viewed 4525 times
Example:
DSC00160 (Custom).jpg
DSC00160 (Custom).jpg (165.29 KiB) Viewed 4525 times
This is where the old fuel filter used to be. I've now put a new filter up under the rear of the car (see Bennoz Turbo FTO thread)
and this is simply a joiner from the line to the fuel rails nao :)
DSC00161 (Custom).jpg
DSC00161 (Custom).jpg (127.4 KiB) Viewed 4525 times
Here's the new line from the tank (pump assembly)
DSC00162 (2) (Custom).jpg
DSC00162 (2) (Custom).jpg (151.85 KiB) Viewed 4525 times
Good times! :D
User avatar
Gholdwayne
Oldtimer
Posts: 2657
Joined: Mon Dec 22, 2008 6:00 pm
Location: The edge of Woodcroft. Edgewood!
Contact:

Re: DIY fuel line modifications (fuel filter relocation)

Post by Gholdwayne »

Nice 8)
97 GPX Icelle Blue

I cant stop driving her!
...and when im not, im looking at her!
... ...and when im not, im freakin thinking about her!

FTO[For The Orgasm]
like For The Win!, but more hardcore...
User avatar
Shane001
Oldtimer
Posts: 2730
Joined: Tue Jul 21, 2009 5:00 pm
Location: Sydney
Contact:

Re: DIY fuel line modifications (fuel filter relocation)

Post by Shane001 »

Great tip re the fittings :D

Being these are high pressure fuel lines though, would this be street legal?
User avatar
rock_it
Oldtimer
Posts: 6599
Joined: Sun Jun 10, 2007 5:00 pm
Location: The Shire .. NSW
Contact:

Re: DIY fuel line modifications (fuel filter relocation)

Post by rock_it »

Glad u gave up smoking before doing this.. Would have hated to see Kaz taking you to the hospital for burns..
I just had to add it ......
sublime19 wrote:Lol clearly you don't know me well enough, it was a joke :roll:
I talk a lot of sh*t, usually have to keep a roll of toilet paper handy in the car for my mouth :lol:
Astron_Boy wrote:Hold me Sooty, I need man comfort.
:utbnb:
User avatar
Bennoz
National President
Posts: 23668
Joined: Fri Jan 21, 2005 6:00 pm
Location: Sydney
Contact:

Re: DIY fuel line modifications (fuel filter relocation)

Post by Bennoz »

Shane001 wrote:Great tip re the fittings :D

Being these are high pressure fuel lines though, would this be street legal?
Spent some time talking to the guys @ Pirtek where I bought all the hose about this, as you can imagine I wan't to stay as legal as possible lol.
The line is ADR approved high pressure line, suitable for use with fuel, the fittings are standard factory fittings ( :D ) the only question on legality
was where the lines are run. In the engine bay, no problem, it basically follows the old setup. The back end of the car might be a bit different.
I've had to run them in the inside of the chassis rail (so they have less chance of being punctured during an accident) and I've not run the lines
through any sheet steel holes (big no-no) but the pump & filter may location may be an issue. Up under the rear drivers quarter panel is technically
considered a crumple zone....
rock_it wrote:Glad you gave up smoking before doing this.. Would have hated to see Kaz taking you to the hospital for burns..
And I was very blasé about wandering round fuel with a smoke in my mouth... shoulda seem me refuel the mower! This could have been deadly! :lol:
User avatar
I8A4RE
QLD Coordinator
Posts: 9594
Joined: Mon Aug 28, 2006 5:00 pm
Location: BOOSTIN in front of you
Contact:

Re: DIY fuel line modifications (fuel filter relocation)

Post by I8A4RE »

Nice DIY. Good Job!!
CHRISTIANITY: The belief that a cosmic Jewish Zombie who was his own father can make you live forever if you symbolically eat his flesh and telepathically tell him you accept him as your master, so he can remove an evil force from your soul that is present in humanity because a rib-woman was convinced by a talking snake to eat from a magical tree...
User avatar
Shane001
Oldtimer
Posts: 2730
Joined: Tue Jul 21, 2009 5:00 pm
Location: Sydney
Contact:

Re: DIY fuel line modifications (fuel filter relocation)

Post by Shane001 »

Bennoz wrote:The line is ADR approved high pressure line, suitable for use with fuel, the fittings are standard factory fittings ( :D ) the only question on legality was where the lines are run
Yeah I was thinking more of the hose clamps, sealing the hose to the fittings.
User avatar
SchumieFan
Oldtimer
Posts: 5875
Joined: Thu Aug 05, 2004 5:00 pm
Location: GPS signal lost
Contact:

Re: DIY fuel line modifications (fuel filter relocation)

Post by SchumieFan »

fkn aye... next step, fuel cell


you know its heading that way, deny it all you like!


several years ago i liked your car... now i love it!
Image
User avatar
Bennoz
National President
Posts: 23668
Joined: Fri Jan 21, 2005 6:00 pm
Location: Sydney
Contact:

Re: DIY fuel line modifications (fuel filter relocation)

Post by Bennoz »

Jim!
Post Reply