Vipfto's turbo project

So you want a hairdryer on your FTO? Or do you already have a hairdryer in it? This is the section for it. All other big power projects & forced induction goes here too.

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vipfto
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Re: Vipfto's turbo project

Post by vipfto »

update time with pics....(will try to get some under car pics of pipes but will have to wait till get it on hoist again and will use proper camera next time)

Have disassembled all the new fab work and finished off water feed and return lines and oil feed line. Removed sump for drain line (going to tap it using 8an line to suit with weld around fitting just rule out any risk of leaks or removal) this is rather critical part has to be larger than feed line and has to flow smoothly downhill only or turbo wont last long. Also had to reclock tub once again as didnt mount it way I thought would have gone :roll:

Have installed new adaptor for oil feed and pressure gauge line and removed old one and gauges might try and even install new gauges tonight if time allows.

Worked out intercooler piping too actually little easier than I thought as way turbo is set left more room than thought would be so have ordered piping now (wont need to make any cut and shut welds by the looks of it)

pretty much not much can do now except wait for pipes to come put it all back together and then off to tuner oh and relocate clutch line :lol:
turbo mounted
turbo mounted
2012-10-23 17.38.14.jpg (101.68 KiB) Viewed 643 times
down pipe two seperate for wastgate and exhaust
down pipe two seperate for wastgate and exhaust
2012-10-23 17.38.26.jpg (97.05 KiB) Viewed 643 times
down pipe out of car
down pipe out of car
2012-10-23 22.27.21.jpg (100.59 KiB) Viewed 643 times
all water/oil lines will take better pic when outside
all water/oil lines will take better pic when outside
2012-10-24 16.08.44.jpg (99.64 KiB) Viewed 643 times
sump removed
sump removed
2012-10-24 16.49.51.jpg (98.61 KiB) Viewed 643 times
FTO GR-TURBO
172KW ATW @ 11PSI
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aza013
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Re: Vipfto's turbo project

Post by aza013 »

Coming along we'll mate :thumright: .
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vipfto
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Re: Vipfto's turbo project

Post by vipfto »

yeah actually much smoother than I thought (so far) only issue is my drill isnt big enough to make size hole i need to sump.
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PHIL069
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Re: Vipfto's turbo project

Post by PHIL069 »

vipfto wrote:only issue is my drill isnt big enough to make size hole i need to sump.
Get yourself a "step drill" bit. ;)

http://gettoolsdirect.com.au/irwin-3-pi ... 15502.html
http://www.ebay.com.au/itm/IRWIN-UNIBIT ... 35c0d90b47
http://www.ebay.com.au/itm/3pc-HSS-STEP ... 2ec1b915eb
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Step Drill.jpg (41.2 KiB) Viewed 623 times
Step Drill 01.jpg
Step Drill 01.jpg (7.48 KiB) Viewed 623 times
mikeey01nzl wrote:Hats off to you too Phil for spending so much time on the phone trying to help someone out, your a top man and only a few would've spent so much time. well done! :salut:
Daniel2019 wrote:Come on phil, we bonded at the bonfire, lets be honest here...me and phil are besties now... :lol:
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vipfto
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Re: Vipfto's turbo project

Post by vipfto »

ONE STEP AHEAD MATE ALREADY SORTED LOL
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Re: Vipfto's turbo project

Post by Daniel2019 »

vipfto wrote:ONE STEP AHEAD MATE ALREADY SORTED LOL
Oh ho ho I see what you did there.
I fix cars.
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Astron_Boy
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Re: Vipfto's turbo project

Post by Astron_Boy »

Ouch, my neck.


Be good to see the end results. Right side up /troll
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Re: Vipfto's turbo project

Post by bjk »

Astron_Boy wrote:Ouch, my neck.


Be good to see the end results. Right side up /troll
The advantage of not being mechanically inclined. See picture as having no right way up, just a jumble of metal. :lol:
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Re: Vipfto's turbo project

Post by Shane001 »

PHIL069 wrote:
vipfto wrote:only issue is my drill isnt big enough to make size hole i need to sump.
Get yourself a "step drill" bit. ;)

http://gettoolsdirect.com.au/irwin-3-pi ... 15502.html
http://www.ebay.com.au/itm/IRWIN-UNIBIT ... 35c0d90b47
http://www.ebay.com.au/itm/3pc-HSS-STEP ... 2ec1b915eb
They are the best drill bits! Got a set from Bunnings years ago and that's all I use now unless for wood or very thick metal.
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vipfto
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Re: Vipfto's turbo project

Post by vipfto »

Alrighty have made new clutch line and return line for oil. Was actually simple solution seeing as back of sump where oil has to drain to is flat I used the same fitting taht the turbo uses its a simple -8an fitting with gasket that bolts up so no tapping or welding required and much less chance of leaks. will put up pics later.

Not entirely happy with gasket between hot side of turbo and down pipe so will make new one out of copper this weekend. Have also installed gauges

All thats left to do now is put sump back on, install pipes, new oil/coolant etc and wait for cooler piping and put together with BOV hopefully will get this early in week. Hoping for test fire by end of week, then off to tuner following week bit nervous now....
FTO GR-TURBO
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Shane001
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Re: Vipfto's turbo project

Post by Shane001 »

Is yours a ball or bush bearing turbo?
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vipfto
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Re: Vipfto's turbo project

Post by vipfto »

Ball, gonna see how it goes first it should be right in the power range looking for, if not at least much easier to change or rebuild as larger td05
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Re: Vipfto's turbo project

Post by ObsidianRadio »

vipfto wrote:Alrighty have made new clutch line and return line for oil. Was actually simple solution seeing as back of sump where oil has to drain to is flat I used the same fitting taht the turbo uses its a simple -8an fitting with gasket that bolts up so no tapping or welding required and much less chance of leaks. will put up pics later.

Not entirely happy with gasket between hot side of turbo and down pipe so will make new one out of copper this weekend. Have also installed gauges

All thats left to do now is put sump back on, install pipes, new oil/coolant etc and wait for cooler piping and put together with BOV hopefully will get this early in week. Hoping for test fire by end of week, then off to tuner following week bit nervous now....
Shotgun first cruise!

...And sound system install? lol
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vipfto
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Re: Vipfto's turbo project

Post by vipfto »

You must be gen x or older to take this ride lol. Will consider happy laps if can afford petrol still ha ha
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Re: Vipfto's turbo project

Post by Bennoz »

vipfto wrote:You must be gen x or older to take this ride lol. Will consider happy laps if can afford petrol still ha ha
*Likes this*
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Re: Vipfto's turbo project

Post by aza013 »

Bennoz wrote:
vipfto wrote:You must be gen x or older to take this ride lol. Will consider happy laps if can afford petrol still ha ha
*Likes this*
2nd's that :twisted: .
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Re: Vipfto's turbo project

Post by Astron_Boy »

Lol, going to be a short list.
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Re: Vipfto's turbo project

Post by Shane001 »

I'll do a trade, hotlaps for hotlaps. You'll have to bring it up to WP though ;)
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vipfto
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Re: Vipfto's turbo project

Post by vipfto »

update time

Well freight company fucked up and still waiting for cooler piping apparantly was lost at depot! which is all thats left to do now.

Turned it over today with normal style intake pipe with actuator wastgate disconnected so turbo not connected to intake and good news is no dramas all oil and water lines working great with no leaks... if had cooler piping at least could of done quick check to make sure it makes boost.

Piping should be here tomorrow well so they say then just day or so to connect up and off for tune which have now had to delay due to not being ready this week and tuner away at some drift comp so hopefully next week all going well

In the meantime have finally installed all new red stuff pads from GB and bled entire brake and clutch systems
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Re: Vipfto's turbo project

Post by ZFL45H1 »

vipfto wrote:update time

In the meantime have finally installed all new red stuff pads from GB and bled entire brake and clutch systems
Good idea u will need that lol
gotta get there one day :)
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